- gage r&r via anova -

see "nomenclature" at the bottom of this page

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Genesis Innovation

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- basic calculus -

- basic statistics for a sample -

- central limit theorem -

- chi-squared sampling distribution -

- confidence intervals -

two-way anova without part*operator interaction
source DF SS MS F P
part npart -1 nopernreplic(xbarpart -xbar)2 SSpart/DFpart MSpart/MSrepeat note 4
operator noper -1 npartnreplic(xbaroper -xbar)2 SSoper/DFoper MSoper/MSrepeat note 5
repeatability npartnopernreplic -npart -noper +1 SStotal -SSpart -SSoper SSrepeat/DFrepeat    
total      

note 4: alpha level of 1 - CDF of F-distribution with v1=DFpart, v2=DFrepeat, and x=Fpart

note 5: alpha level of 1 - CDF of F-distribution with v1=DFoper, v2=DFrepeat, and x=Foper

gage r*r without part*operator interaction
source varcomp % variance component
total gage r&r varcomprepeat + varcomprepro varcomptotal gage r&r / varcomptotal variation

repeatability

MSrepeat varcomprepeat / varcomptotal variation

reproducibility

varcompoper %varcompoper

operator

(MSoper - MSrepeat)/npartnreplic varcompoper / varcomptotal variation
part-to-part (MSpart - MSrepeat)/nopernreplic varcomppart-to-part / varcomptotal variation
total variation varcomptotal gage r&r + varcomppart-to-part 100%
     
process tolerance =

tol

 
source stddev studyvar (for 99% of the data; for 99.73% use 6sigma) %study var % tol
total gage r&r (varcomptotal gage r&r)1/2 5.15sigmatotal gage r&r studyvartotal gage r&r /studyvartotal variation studyvartotal gage r&r / tol

repeatability

(varcomprepeat)1/2 5.15sigmarepeat studyvarrepeat /studyvartotal variation studyvarrepeat / tol

reproducibility

(varcomprepro)1/2 5.15sigmarepro studyvarrepro /studyvartotal variation studyvarrepro / tol

operator

(varcompoper)1/2 5.15sigmaoper studyvaroper /studyvartotal variation studyvaroper / tol
part-to-part (varcomppart-to-part)1/2 5.15sigmapart-to-part studyvarpart-to-part /studyvartotal variation studyvarpart-to-part / tol
total variation (varcomptotal variation)1/2 5.15sigmatotal variation 100% studyvartotal variation / tol
         
number of distinct categories =1.41(sigmapart-to-part / sigmatotal gage r&r)    
nomenclature
CDF cumulative distribution function
DF degrees of freedom

DFoper

operator component

DFpart

part component

DFpart*oper

part*operator interaction component

DFrepeat

repeatability component

DFtotal

total

F F-statistic (ratio of variances)

Foper

operator component

Fpart

part component

Fpart*oper

part*operator interaction component

MS mean sum of squares

MSoper

operator component

MSpart

part component

MSpart*oper

part*operator interaction component

MSreplic

replication component

noper number of operators (measurement takers)
npart number of parts measured
nreplic number of replicates
P P-statistic (probability of significance)
sigma standard deviation (what is this?  click here)

sigmaoper

operator

sigmapart-to-part

part-to-part

sigmarepeat

repeatability

sigmarepro

reproducibility

sigmatotal gage r&r

gage r&r

sigmatotal variation

total for study

SS

sum of squares

SSoper

operator component

SSpart

part component

SSpart*operator

part*operator interaction component

SSrepeat

repeatability component

SStotal

total

stdev standard deviation (sigma)
studyvar study variation
%studyvar percent of study variation
tol required tolerance (specification)
varcomp variance component

varcompoper

operator

varcomppart-to-part

part-to-part

varcomprepeat

repeatability

varcomprepro

reproducibility

varcomptotal gage r&r

gage r&r

varcomptotal variation

total

% variance component percentage of the variance reflected by the component
xbar mean (what is this?  click here)

xbarpart, oper

individual part measurement for each operator

xpart, oper, replic

each individual measurement

xbar

measurement of all parts

xbaroper

by each operator

xbarpart

each part

gage r*r with part*operator interaction
source varcomp % variance component
total gage r&r varcomprepeat + varcomprepro varcomptotal gage r&r / varcomptotal variation

repeatability

MSrepeat varcomprepeat / varcomptotal variation

reproducibility

varcompoper + varcompoper*part %varcompoper

operator

(MSoper - MSoper*part)/npartnreplic varcompoper / varcomptotal variation

part*operator

(MSoper*part -MSrepeat)/nreplic varcomppart*oper / varcomptotal variation
part-to-part (MSpart - MSoper*part)/nopernreplic varcomppart-to-part / varcomptotal variation
total variation varcomptotal gage r&r + varcomppart-to-part 100%
process tolerance = tol  
 
source stddev studyvar (for 99% of the data; for 99.73% use 6sigma) %study var % tol
total gage r&r (varcomptotal gage r&r)1/2 5.15sigmatotal gage r&r studyvartotal gage r&r /studyvartotal variation studyvartotal gage r&r / tol

repeatability

(varcomprepeat)1/2 5.15sigmarepeat studyvarrepeat /studyvartotal variation studyvarrepeat / tol

reproducibility

(varcomprepro)1/2 5.15sigmarepro studyvarrepro /studyvartotal variation studyvarrepro / tol

operator

(varcompoper)1/2 5.15sigmaoper studyvaroper /studyvartotal variation studyvaroper / tol

part*operator

(varcomppart*oper)1/2 5.15sigmapart*oper studyvarpart*oper / studyvartotal variation  
part-to-part (varcomppart-to-part)1/2 5.15sigmapart-to-part studyvarpart-to-part /studyvartotal variation studyvarpart-to-part / tol
total variation (varcomptotal variation)1/2 5.15sigmatotal variation 100% studyvartotal variation / tol
number of distinct categories =1.41(sigmapart-to-part / sigmatotal gage r%r)    
   
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two-way anova with part*operator interaction
source DF SS MS F P
part npart -1 nopernreplic(xbarpart -xbar)2 SSpart/DFpart MSpart/MSpart*oper note 1
operator noper -1 npartnreplic(xbaroper -xbar)2 SSoper/DFoper MSoper/MSpart*oper note 2
part*operator (npart -1)(noper -1) SStotal -SSpart -SSoper -SSrepeat SSpart*oper/DFpart*oper MSpart*oper/MSrepeat note 3
repeatability npartnoper(nreplic -1) SSrepeat/DFrepeat    
total      

note 1: alpha level of 1 - CDF of F-distribution with v1=DFpart, v2=DFpart*oper, and x=Fpart

note 2: alpha level of 1 - CDF of F-distribution with v1=DFoper, v2=DFpart*oper, and x=Foper

note 3: alpha level of 1 - CDF of F-distribution with v1=DFpart*oper, v2=DFrepeat, and x=Fpart*oper