- gage r&r via anova -
see "nomenclature" at the bottom of this page
Genesis Innovation
9811 West Charleston Boulevard
Suite 2556
Las Vegas, Nevada 89117 USA
(702) 524-2034
| two-way anova without part*operator interaction | |||||
| source | DF | SS | MS | F | P |
| part | npart -1 | nopernreplic(xbarpart -xbar)2 | SSpart/DFpart | MSpart/MSrepeat | note 4 |
| operator | noper -1 | npartnreplic(xbaroper -xbar)2 | SSoper/DFoper | MSoper/MSrepeat | note 5 |
| repeatability | npartnopernreplic -npart -noper +1 | SStotal -SSpart -SSoper | SSrepeat/DFrepeat | ||
| total |
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note 4: alpha level of 1 - CDF of F-distribution with v1=DFpart, v2=DFrepeat, and x=Fpart
note 5: alpha level of 1 - CDF of F-distribution with v1=DFoper, v2=DFrepeat, and x=Foper
| gage r*r without part*operator interaction | ||
| source | varcomp | % variance component |
| total gage r&r | varcomprepeat + varcomprepro | varcomptotal gage r&r / varcomptotal variation |
|
repeatability |
MSrepeat | varcomprepeat / varcomptotal variation |
|
reproducibility |
varcompoper | %varcompoper |
|
operator |
(MSoper - MSrepeat)/npartnreplic | varcompoper / varcomptotal variation |
| part-to-part | (MSpart - MSrepeat)/nopernreplic | varcomppart-to-part / varcomptotal variation |
| total variation | varcomptotal gage r&r + varcomppart-to-part | 100% |
| process tolerance = |
tol |
|
| source | stddev | studyvar (for 99% of the data; for 99.73% use 6sigma) | %study var | % tol |
| total gage r&r | (varcomptotal gage r&r)1/2 | 5.15sigmatotal gage r&r | studyvartotal gage r&r /studyvartotal variation | studyvartotal gage r&r / tol |
|
repeatability |
(varcomprepeat)1/2 | 5.15sigmarepeat | studyvarrepeat /studyvartotal variation | studyvarrepeat / tol |
|
reproducibility |
(varcomprepro)1/2 | 5.15sigmarepro | studyvarrepro /studyvartotal variation | studyvarrepro / tol |
|
operator |
(varcompoper)1/2 | 5.15sigmaoper | studyvaroper /studyvartotal variation | studyvaroper / tol |
| part-to-part | (varcomppart-to-part)1/2 | 5.15sigmapart-to-part | studyvarpart-to-part /studyvartotal variation | studyvarpart-to-part / tol |
| total variation | (varcomptotal variation)1/2 | 5.15sigmatotal variation | 100% | studyvartotal variation / tol |
| number of distinct categories =1.41(sigmapart-to-part / sigmatotal gage r&r) | ||||
| nomenclature | |
| CDF | cumulative distribution function |
| DF | degrees of freedom |
|
DFoper |
operator component |
|
DFpart |
part component |
|
DFpart*oper |
part*operator interaction component |
|
DFrepeat |
repeatability component |
|
DFtotal |
total |
| F | F-statistic (ratio of variances) |
|
Foper |
operator component |
|
Fpart |
part component |
|
Fpart*oper |
part*operator interaction component |
| MS | mean sum of squares |
|
MSoper |
operator component |
|
MSpart |
part component |
|
MSpart*oper |
part*operator interaction component |
|
MSreplic |
replication component |
| noper | number of operators (measurement takers) |
| npart | number of parts measured |
| nreplic | number of replicates |
| P | P-statistic (probability of significance) |
| sigma | standard deviation (what is this? click here) |
|
sigmaoper |
operator |
|
sigmapart-to-part |
part-to-part |
|
sigmarepeat |
repeatability |
|
sigmarepro |
reproducibility |
|
sigmatotal gage r&r |
gage r&r |
|
sigmatotal variation |
total for study |
| SS |
sum of squares |
|
SSoper |
operator component |
|
SSpart |
part component |
|
SSpart*operator |
part*operator interaction component |
|
SSrepeat |
repeatability component |
|
SStotal |
total |
| stdev | standard deviation (sigma) |
| studyvar | study variation |
| %studyvar | percent of study variation |
| tol | required tolerance (specification) |
| varcomp | variance component |
|
varcompoper |
operator |
|
varcomppart-to-part |
part-to-part |
|
varcomprepeat |
repeatability |
|
varcomprepro |
reproducibility |
|
varcomptotal gage r&r |
gage r&r |
|
varcomptotal variation |
total |
| % variance component | percentage of the variance reflected by the component |
| xbar | mean (what is this? click here) |
|
xbarpart, oper |
individual part measurement for each operator |
|
xpart, oper, replic |
each individual measurement |
|
xbar |
measurement of all parts |
|
xbaroper |
by each operator |
|
xbarpart |
each part |
| gage r*r with part*operator interaction | ||
| source | varcomp | % variance component |
| total gage r&r | varcomprepeat + varcomprepro | varcomptotal gage r&r / varcomptotal variation |
|
repeatability |
MSrepeat | varcomprepeat / varcomptotal variation |
|
reproducibility |
varcompoper + varcompoper*part | %varcompoper |
|
operator |
(MSoper - MSoper*part)/npartnreplic | varcompoper / varcomptotal variation |
|
part*operator |
(MSoper*part -MSrepeat)/nreplic | varcomppart*oper / varcomptotal variation |
| part-to-part | (MSpart - MSoper*part)/nopernreplic | varcomppart-to-part / varcomptotal variation |
| total variation | varcomptotal gage r&r + varcomppart-to-part | 100% |
| process tolerance = tol | ||
| source | stddev | studyvar (for 99% of the data; for 99.73% use 6sigma) | %study var | % tol |
| total gage r&r | (varcomptotal gage r&r)1/2 | 5.15sigmatotal gage r&r | studyvartotal gage r&r /studyvartotal variation | studyvartotal gage r&r / tol |
|
repeatability |
(varcomprepeat)1/2 | 5.15sigmarepeat | studyvarrepeat /studyvartotal variation | studyvarrepeat / tol |
|
reproducibility |
(varcomprepro)1/2 | 5.15sigmarepro | studyvarrepro /studyvartotal variation | studyvarrepro / tol |
|
operator |
(varcompoper)1/2 | 5.15sigmaoper | studyvaroper /studyvartotal variation | studyvaroper / tol |
|
part*operator |
(varcomppart*oper)1/2 | 5.15sigmapart*oper | studyvarpart*oper / studyvartotal variation | |
| part-to-part | (varcomppart-to-part)1/2 | 5.15sigmapart-to-part | studyvarpart-to-part /studyvartotal variation | studyvarpart-to-part / tol |
| total variation | (varcomptotal variation)1/2 | 5.15sigmatotal variation | 100% | studyvartotal variation / tol |
| number of distinct categories =1.41(sigmapart-to-part / sigmatotal gage r%r) | ||||
| two-way anova with part*operator interaction | |||||
| source | DF | SS | MS | F | P |
| part | npart -1 | nopernreplic(xbarpart -xbar)2 | SSpart/DFpart | MSpart/MSpart*oper | note 1 |
| operator | noper -1 | npartnreplic(xbaroper -xbar)2 | SSoper/DFoper | MSoper/MSpart*oper | note 2 |
| part*operator | (npart -1)(noper -1) | SStotal -SSpart -SSoper -SSrepeat | SSpart*oper/DFpart*oper | MSpart*oper/MSrepeat | note 3 |
| repeatability | npartnoper(nreplic -1) |
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SSrepeat/DFrepeat | ||
| total |
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note 1: alpha level of 1 - CDF of F-distribution with v1=DFpart, v2=DFpart*oper, and x=Fpart
note 2: alpha level of 1 - CDF of F-distribution with v1=DFoper, v2=DFpart*oper, and x=Foper
note 3: alpha level of 1 - CDF of F-distribution with v1=DFpart*oper, v2=DFrepeat, and x=Fpart*oper